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Here are just a few of the projects we have done for clients. Click here to view client testimonials.
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Viper Jet MKII
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MX-2
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Simplex Sky Crane
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Javelin Jet
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Garmin Instrument Panel
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Viper AircraftCorp. Viper Jet MKII
Hand tooled the masters - epoxy and vinylester mold tooling for entire program - Built prototype - Assembly jigs for entire program - manufacture parts and sub-assemblies for the kit production.
MXR-Technologies: MX-2 Aerobatic Aircraft:
Some design work - Hand tooled the masters - epoxy and vinylester mold tooling for entire program - Built and test flew prototype - Assembly jigs for entire program - manufacture parts and sub-assemblies for the kit production.
CADCOR: Chanute Aerobatic Aircraft:
Hand tooled the masters - epoxy and vinylester mold tooling for entire program, a complete set of Assembly Jigs & Fixtures - Built and test flew prototype.
Zenair: CH2000 Aircraft:
Redesigned the upper fuselage canopy area to make more appealing - hand tooled masters for new canopy area - epoxy and vinylester molds for all new parts - Assembly jigs for entire program - produced parts and assemblies for the first 20 ship sets and are currently producing parts and shipping them to Zenair in Canada - helped with certification process
Simplex MFG: 314 Tank System for the Sikorsky CH54B Sky Crane Helicopter
Helped with design work - hand tooled masters - vinylester molds for entire program - Assembly jigs for entire program - Built and helped test prototype tank - fabricated parts and assembled 4 complete tank systems - continue to build the main keels for simplex - helped with certification process
323 Tank System for the Agusta A119 Koala Helicopter
Modified CNC'd master plugs to new configuration set by Simplex MFG - fabricated new epoxy molds from modified masters.
American Blimp Corp: A-GOR Light Ship
Fabricated CNC master plug for new cowling system - vinylester molds for new cowling - parts and assembly for prototype - parts and assembly for production - helped with certification process
ATG (Aviation Technology Group): Javelin Jet:
CNC'd and hand tooled the masters - epoxy and vinylester mold tooling for entire program - Built and test flew prototype - Fabricated Assembly jigs for entire program - manufacture parts and sub-assemblies for the kit production.
Four Winds Aircraft:
Created Tooling for the internal wing ribs and fuselage bulkheads - CNC'd aluminum tooling for the wing spars - fabricated parts from tooling and shipped to factory for assembly.
Lee Stohr Cars:
Fabricate pre-preg DSR race car parts from supplied tooling
PEN Turbo: DHC-4H T Turbine Caribou
Hand fabricated master plugs for new engine cowlings - epoxy molds - helped with lay-up schedule for certification - produced parts and assemblies for production
Hamilton Sundstrand: Boeing 787 Tail Cone
CNC'd master plugs - vinylester molds - fabricated parts and assemblies for test tail cone - load tested APU hoisting points in tail cone - painted per Boeing design
EPIC Aircraft: Epic LT
Fabricated parts for the POC - fabricated fuselage skins, firewalls, wing skins, and wing spars for production
AkroTech Aviation: Giles 200 and 202
Hand fabricated master plugs - vinylester molds - produced 202 Prototype - produced parts and subassemblies for production.
Oracle Corp. / Wayne Handley Aerosports
Highly modified parts and assemblies of an existing aircraft to make a one of a kind Turbine aircraft for the Airshow Circuit! (The Turbo Raven!)
Curry Designs: Lion King Masks
Made composite masks from supplied molds for the Lion King theatrical performances.
Columbia Aircraft MFG: Columbia 350 and 400 aircraft
Produce certified structural parts for the 350 & 400 rate of one aircraft a day - fabricated new carbon/epoxy tooling for structural and non-structural systems - fabricate certified nonstructural parts for the 350 & 400 rate of one aircraft a day
ION Aircraft: ION
Produce hand fabricated masters - vinylester molds from hand and CNC'd masters - produce parts and help with assembly
Garmin Corp.
Produced masters and epoxy molds for the integration of the G1000 Avionics system in the Certified Columbia 400 series aircraft, which included an all-new and improved cockpit interior.
Vans Aircraft:
Produced epoxy tooling for the RV-6, RV6A, and RV-8 aircraft along with producing pre-preg cowls for them for a number of years.
Western Aircraft / Oregon Aero Corp.
Produced epoxy tooling for Pilatus PC-12 Vertical Tail fairing Camera Mount Modification - Produced FAA approved Pre-Preg structural Camera Mount Fairing Assemblies.
Legend Aircraft:
Produced structural carbon pre-preg components for the Turbine Legend Aircraft.
Apex Aircraft:
Produced epoxy tooling for Carbon Pre-Preg part production - fabricated production line type assembly Jigs and Fixtures for the Certified CAP 222 Aerobatic Aircraft Program - fabricated the Static Test Article Airframe, Conforming Article Airframe, and completed approx. 85% of the Tooling Article prior to program coming to closure. CU was an Approved Vendor by the French Authorities (DGAC)
Sportcopter International:
Fabricate wet lay-up parts for misc. gyro copters that they produce.
Boundary Layer Research:
Produced epoxy Tooling and Parts for Tailboom Vortex generator strakes for the Sikorsky S-61 and S-76 Helicopter programs. Also produced the Aft Cowling for the Blackhawk Helicopter Program.
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Stohr Race Car
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American Blimp
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Hamilton Sunstrand Tail Cone
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ION Engineering Drawing
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Columbia 350
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"When Time & Quality Matter"
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